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Wire Rod Rolling Mill

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MOQ : 1 Piece

Wire Rod Rolling Mill Specification

Production Capacity
Up to 500,000 Tons Per Annum

Accessories
Rolls, Guide boxes, Water cooling system, Lubrication system, Automation panel

Temperature Range
900C 1200C (working temperature range for rolling)

Usage & Applications
Wire rod manufacturing for construction, automotive, and engineering applications

Model No
WRRM1000

Driven Type
Gear Driven/Electric Motor Driven

Frequency
50/60 Hz

Automation Grade
Fully Automatic

Speed
Up to 100 m/s

Plastic Processed
N/A Metal Processing Equipment

Motor Power
75-1100 kW (depending on mill size)

Efficiency (%)
Over 90%

Installation Guideline
Supplied with installation manual and technical support

Type
Wire Rod Rolling Mill

Material
Mild Steel

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC Control

Drive Type
Electric

Voltage
220V-480V

Power
100-1200 kW (Varies by configuration)

Weight (kg)
35000 Kg (Approx.)

Dimension (L*W*H)
Customized as per requirement

Color
Industrial Blue/Grey

Capacity
10 to 100 tons/hour

Features
High strength, Precision engineering, Long life, Energy efficient

Power Consumption
Depends on configuration

Machine Type
Wire Rod Finishing Mill

Surface Finish
Smooth, scale-free rods

Roll Arrangement
Horizontal and Vertical stands

Line Speed
Variable frequency drive controlled

Lubrication System
Centralized automatic

Operator Interface
Touchscreen HMI

Max Output Rod Size
5.5 mm to 32 mm

Cooling Process
Water-cooled System

Roll Diameter
200-450 mm

Spindle Type
Universal Joint Coupling

Billet Size
100x100 mm up to 180x180 mm

Noise Level
Below 85 dB

Annual Output
Up to 150,000 tons

Pre-heating Method
Induction/Conventional

Foundation Requirement
Heavy-duty RCC foundation

Roll Material
Forged Alloy Steel

Wire Rod Rolling Mill Trade Information

Minimum Order Quantity
1 Piece

Supply Ability
100 Pieces Per Week

Delivery Time
1 Week

About Wire Rod Rolling Mill

Our company, SACH KHAN MACHINE TOOLS, is the best provider of Wire Rod Rolling Mill in the Indian market. This mill machine is constructed from chemical and water resistant metal, ensuring it lasts decades with negligible maintenance. It is easy to install and extensively used to roll metal wired into linear shape for further processing. The provided Wire Rod Rolling Mill is effectively resistant against greases, stains, and debris, making the structure immaculate for a long period.

Advanced Automation and Drive Control

The WRRM1000 incorporates state-of-the-art PLC control with a user-friendly touchscreen HMI. Its variable frequency drive allows precise speed adjustment, contributing to over 90% efficiency during operation. The centralized automatic lubrication system and universal joint coupling spindles further optimize performance and extend equipment lifespan.

Superior Quality and High Output

This rolling mill ensures repeatable, scale-free surface finishes with billets ranging from 100x100 mm to 180x180 mm. Engineered for high-capacity operation, the mill can produce up to 500,000 tons of wire rods annually. Its heavy-duty build and efficient water-cooled system allow processing at working temperatures between 900C and 1200C, suitable for continuous, demanding production cycles.

FAQs of Wire Rod Rolling Mill:

Q: How does the WRRM1000 ensure consistent rod quality and finish?

A: The WRRM1000 uses precision-engineered forged alloy steel rolls and a sophisticated water-cooled system for optimal temperature control. Its horizontal and vertical roll arrangements, combined with automatic lubrication, result in scale-free, smooth-surfaced rods throughout production.

Q: What is the capacity and output range of this wire rod rolling mill?

A: Depending on configuration, the mill can handle an annual production capacity ranging from 150,000 up to 500,000 tons, with hourly rates between 10 and 100 tons. Output diameters span from 5.5 mm to 32 mm, making it suitable for both small and large production facilities.

Q: When is the centralized automatic lubrication system activated?

A: The centralized lubrication system is programmed to operate automatically during mill running cycles. It ensures continuous lubrication to critical components, reducing wear and required manual intervention, which in turn extends equipment service life and reduces downtime.

Q: Where is the WRRM1000 typically installed and what are the foundation requirements?

A: The WRRM1000 is installed in industrial environments such as construction material manufacturing units, automotive part plants, and engineering product facilities. Installation requires a heavy-duty RCC (reinforced cement concrete) foundation to support its weight and dynamic loads during operation.

Q: What pre-heating options are available for billets in this mill?

A: The WRRM1000 supports both induction and conventional pre-heating methods, allowing billets to reach the ideal rolling temperature between 900C and 1200C. The choice depends on production volume, energy considerations, and application needs.

Q: How is operator interaction streamlined during mill operation?

A: Operators benefit from a touchscreen HMI interface, enabling efficient process monitoring, parameter adjustments, and fault diagnostics. The PLC-based control system also provides real-time data visualization for enhanced control and safety.

Q: What are the key advantages of using this wire rod rolling mill?

A: Major advantages include high production efficiency, low noise emission (below 85 dB), energy-saving operation, fully automatic and computerized control, robust construction, and adaptability for customized layouts. These features ensure reliable, cost-effective operation for wire rod manufacturing.

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